ABC of warehouse automation – Concepts within vertical warehouse systems
Introduction
When working with warehouse automation and vertical storage systems, you encounter a number of technical and operational concepts that are crucial to understanding how an automated warehouse solution creates value in practice.
This ABC brings together key concepts directly related to automated warehouse operations, vertical warehouse design, picking optimization, capacity expansion, and system integration. It is written for companies considering or working with an automated warehouse solution.
A
AGV integration
Integration between vertical warehouse and driverless transport units for internal goods transport.
AMR integration
Interconnection between vertical storage system and autonomous mobile robots.
Working height optimization
Adaptation of picking stations in vertical warehouse for correct ergonomics.
Automated warehouse
A warehouse where storage and product retrieval is done automatically via a vertical storage system.
Automated storage solution
A complete solution consisting of vertical storage, picking station and software integration.
Automated picking
Picking process where the item is brought to the operator via the system.
Automated product production
Mechanical feeding of boxes or trays to the picking station.
B
Tray system
Internal transport unit in vertical warehouse for storing goods.
Batch picking in vertical warehouse
Picking multiple orders via the system's automatic picking.
Box throughput
Number of boxes the system can deliver per hour.
Buffer capacity
The system's ability to handle temporary load peaks.
C
Cycle time in vertical storage
The time from pick request to the item being at the pick station.
D
Double picking station
Two operator positions connected to the same vertical warehouse.
Reliable warehouse automation
Stable system performance with minimal downtime.
E
E/Classic
Compact vertical storage system for efficient space optimization.
Effimat 4
High-capacity vertical storage system for high throughput.
E/Ports
Automated transport and handling solution for larger units.
ERP integration
Direct link between vertical warehouse and ERP system.
F
FIFO management
System-controlled order for picking.
Flow optimization in vertical storage
Optimization of goods movement via system logic.
G
Goods-to-person principle
Basic principle where the item is delivered to the operator.
H
Height utilization
Maximum use of the building's vertical space.
High-capacity storage
Vertical warehouse designed for high picking volume.
IN
Integrated picking station
Workstation directly connected to vertical storage.
Internal logistics automation
Automated handling between warehouse and other processes.
K
Capacity expansion without extension
Increased storage capacity via vertical solution rather than new construction.
Cash register logistics
Internal handling of storage boxes in the system.
Compact storage solution
Space-optimized vertical storage system.
L
Warehouse automation
Implementation of vertical storage systems for efficient operations.
Storage capacity
Total storage and handling capacity in the system.
Warehouse optimization
Improving space utilization and picking flow.
Warehouse picking station
Ergonomic workstation for picking.
Inventory footprint reduction
Reduction of floor space through vertical storage.
Warehouse structuring
Systematic organization via automated warehouse.
M
Modular warehouse
Vertical storage system that can be expanded in sections.
Multi-level storage
Storage in several vertical levels.
ISLAND
Order sequencing
System-controlled order for order processing.
Output capacity
The system's maximum delivery speed.
P
Space optimization warehouse
Footprint reduction through vertical storage.
Picking flow
System-controlled movement of goods from warehouse to picking station.
Picking speed
Number of picks per hour in automated warehouse.
Pick quality
Reduction of errors through system-controlled production.
Picking station ergonomics
Working position optimized via vertical system.
Pick-to-light integration
Visual picking support at picking station.
R
Rack automation
Automated storage in vertical structure.
Redundancy in warehouse automation
System design that ensures continued operation in the event of a fault.
Robot integration
Connection between vertical warehouse and robotics.
S
Scalable storage solution
Vertical storage that can be expanded as growth occurs.
System integration
Integration with ERP and WMS.
System performance
Measurement of throughput and capacity.
T
Throughput
Number of boxes handled per hour.
Two-way picking
Possibility of picking from multiple pages.
V
Vertical warehouse
Automated storage solution that utilizes height rather than floor space.
Vertical warehouse automation
Automation based on vertical storage.
Goods production
Automatic delivery of goods to picking station.
W
WMS integration
Integration between vertical warehouse and warehouse management system.
Z
Zoned picking
System-controlled division of picking zones.
Next writing
Vertical warehouse automation is a strong foundation when space is tight and demands for speed, precision and capacity increase.
However, the right setup starts with your product types, picking flow and integration needs.